From 60% to 90% Accuracy: AI-Powered Demand Forecasting

Sportswear, Demand Forecasting, Supply Chain Optimization

Background

A leading global sportswear and athletic footwear brand needed to modernize its demand forecasting to manage a complex supply chain, diverse product categories, and frequent product launches. The company’s existing manual forecasting methods offered limited accuracy and lacked the agility required for fast-paced market dynamics.

Impact

  • Increased forecast accuracy from 60% to 90%
  • 90% reduction in forecast generation time (from 7 days to 3 hours)
  • Achieved full SKU coverage, including low-history and new product items
  • Enabled faster, data-driven inventory and launch decisions
  • Improved product availability and customer satisfaction

Solution

Affine developed a fully automated, AI-powered demand forecasting engine tailored to the client’s planning needs:

  • Used LSTM-based deep learning models at the customer-category level, incorporating POS and macroeconomic signals
  • Applied ensemble ML models (e.g., Random Forest, XGBoost) for style-level forecasting, including for new product launches
  • Implemented a champion model selection framework based on sales volume and product lifecycle stage
  • Reduced forecasting cycle time from 7 days to 3 hours through full pipeline automation
  • Delivered outputs via a self-serve web dashboard, enabling planners and merchandisers to access forecasts and simulate demand scenarios in real time

Impact

  • Increased forecast accuracy from 60% to 90%
  • 90% reduction in forecast generation time (from 7 days to 3 hours)
  • Achieved full SKU coverage, including low-history and new product items
  • Enabled faster, data-driven inventory and launch decisions
  • Improved product availability and customer satisfaction
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